For plants still running on Excel + gut instinct

Your plant
is talking.

Every compressor, pump, and production line generates signals. KappaForge reads them in real time — and tells you, in plain language, when something is about to go wrong.

See How It Works
$50B
Lost to unplanned downtime every year — reduce your losses
Hours
Advance warning before a failure — not minutes
Days
To go live — not a 6-month implementation project
Sound familiar?

Most plants still run this way.

You're not alone — and it's not your fault. The tools available until now weren't built for operations teams.

Data trapped in silos

Your SCADA sees one thing. Your ERP sees another. Your operators work from yesterday's report. When something breaks, nobody had the full picture — and nobody saw it coming.

Decisions made on gut instinct

You know your plant. But "I think the compressor sounds different" isn't a maintenance strategy. Every unplanned stop costs you days of production and thousands of dollars in emergency repairs.

Platforms that charge more every time you grow

Enterprise industrial platforms bill per sensor tag. Add equipment, your cost spikes. Decommission a line, you keep paying. And they only work with their own hardware — switch PLCs, start over.

KappaForge was built by engineers who lived through that. Here's what we built instead →

Stop flying blind

Open your laptop.
See everything.

Every sensor, every piece of equipment, every production line — live, right now. Not in tomorrow's Excel report. Not in the morning shift briefing. Now.

See an anomaly the moment it happens — no refresh, no waiting
Build dashboards on your plant's actual layout — P&IDs, floor plans, gauges
Full history, unlimited — go back to any moment, any sensor
Explore real-time monitoring
live · dashboards
Real-time floor-plan dashboard
KappaForge AI Hub
AI that manages you — not the other way around

It learns your plant.
Automatically.

On Day 1, the AI works from a pretrained baseline. By Day 90, it knows your plant's behavior as well as your most experienced operator — what's normal, what's unusual, and what's about to fail.

Predicts failures hours to days in advance — before production stops
When an alert fires, it tells you why — ranked causes, with confidence
Ask your equipment anything in plain language — no data science required
Explore Industrial AI
Edge DevicePLC
“Our PLCs aren't on the internet” — we solve that

Works where
cloud can't reach.

Most plants hear “cloud analytics” and assume it's not for them. Our edge device ships pre-configured, installs in hours, and bridges any PLC to KappaForge — no IT team, no network redesign, no disruption to what's already running.

Ships pre-configured — install in hours, not weeks
Works with any PLC, any brand, any age of equipment
Local buffering — data never lost, even if connectivity drops
Stop flying blind

Open your laptop.
See everything.

Every sensor, every piece of equipment, every production line — live, right now. Not in tomorrow's Excel report. Not in the morning shift briefing. Now.

See an anomaly the moment it happens — no refresh, no waiting
Build dashboards on your plant's actual layout — P&IDs, floor plans, gauges
Full history, unlimited — go back to any moment, any sensor
Explore real-time monitoring
Real-time floor-plan dashboard
AI that manages you — not the other way around

It learns your plant.
Automatically.

On Day 1, the AI works from a pretrained baseline. By Day 90, it knows your plant's behavior as well as your most experienced operator — what's normal, what's unusual, and what's about to fail.

Predicts failures hours to days in advance — before production stops
When an alert fires, it tells you why — ranked causes, with confidence
Ask your equipment anything in plain language — no data science required
Explore Industrial AI
“Our PLCs aren't on the internet” — we solve that

Works where
cloud can't reach.

Our edge device ships pre-configured, installs in hours, and bridges any PLC to KappaForge — no IT team, no network redesign, no disruption to what's already running.

Ships pre-configured — install in hours, not weeks
Works with any PLC, any brand, any age of equipment
Local buffering — data never lost, even if connectivity drops
Your plant, in three steps

Start today.
Grow at your pace.

No rip-and-replace. No 6-month implementation project. No consultant. Just connect, and the platform takes it from there.

Step 01 — Stop flying blind

Connect & See

Day 1

Your entire facility, live, the day you connect. Every sensor. Every piece of equipment. No implementation project, no consultants, no per-sensor fees.

Real-time dashboards <100ms
Any sensor, PLC, or SCADA
Drag & drop dashboard builder
No per-tag licensing. Ever.
Step 02 — Build one source of truth

Model & Measure

Week 1

Map your equipment, define what "healthy" looks like, and set the baselines. All your business logic lives in one place — your dashboard, your alerts, your AI all draw from the same source.

Visual equipment modeling
Formula-based calculated metrics
Automatic performance envelopes
Health Score per equipment
Step 03 — Stop fighting fires

Predict & Prevent

Month 1+

AI that you don't manage — it manages you. Gets smarter every week. By month three, it knows your plant better than any system you've used before.

Failure forecasting
Root-cause analysis on every alert
AI Chat: ask your plant anything
Maturity model: learns over time
AI Maturity

Your model improves automatically — no data science team required

Baseline
Day 0 — pretrained, works immediately out of the box
Learning
Day 7 — first customer-specific model fine-tune
Tuned
Day 90 — fully adapted to your plant's behavior
Mature
Day 365+ — as knowledgeable as your senior operator
Why KappaForge

The industry's broken model.
We built an alternative.

Legacy platforms were designed before cloud, before open-source AI, and before your budget mattered to them.

The old way
Per-sensor licensing
Decommission equipment — keep paying for years
6–12 month implementations
Consultants, training, pilots — before any value
Hardware lock-in
Your platform dictated by your PLC vendor
Data stays in their cloud
You lose access the moment you cancel
AI as an expensive add-on
Bolt-on features, separate contracts, more vendors
KappaForge
Flat monthly tiers
No per-tag fees. Ever. Add sensors at no extra cost.
Dashboards on Day 1
Connect sensors in hours. No professional services.
Any PLC, any vendor
OPC-UA, Modbus, MQTT, REST — hardware-agnostic.
Your data, your infrastructure
Always exportable. Data plane runs in your dedicated environment.
AI built into the platform
Forecasting, envelopes, and RCA — included from day one.
$50B
Lost to unplanned industrial downtime every year — your plant contributes to this number today
Hours
Typical advance warning window before a failure — enough time to schedule, not scramble
Zero
Per-sensor fees, ever — add 500 sensors tomorrow and your bill doesn't change
Days
From first connection to live plant intelligence — no consultants, no months-long project
Under the hood

Built on the same architecture as Netflix, LinkedIn, and Uber.

Now available for industry. Real-time and historical data unified in a single stream — no duplicate ETL, no data silos, no vendor lock-in baked into the infrastructure.

Factory Floor
Edge Device
OPC-UAModbusMQTTPLC
KappaForge Cloud
Streaming Engine
Real-time data broker · <100ms
Semantic Layer
Compute once, use everywhere
Equipment Models
Visual sensor mapping
Industrial AI
Forecasting · Anomaly · RCA
Industry Intelligence
Real-time Dashboards
Live plant view, WebSocket push
Alerts & Notifications
Pre-failure warnings + root cause
AI-Powered Insights
Forecasting · Health scoring · Chat
Bronze → Silver → Gold data layers.
Delta Lake · Auditable · Time-travel queries.
Pricing

Pay for capability,
not for every sensor you add.

Enterprise industrial platforms charge per tag — add equipment, your cost spikes. We don't. No per-sensor fees, no lock-in, no surprise invoices. Your data is yours — fully exportable, even if you cancel.

USD / month · Stripe · 14-day full trial, capacity limited to 5 active pilots

Starter
$500/mo
Up to 100 sensors
Real-time dashboards
100 sensor limit
Alerts & notifications
Full data export, always
AI assistant (Cmd+K)
Equipment modeling
ML forecasting
Multi-plant
Enterprise
$7,500/mo
Unlimited sensors
Everything in Pro
Unlimited sensors
Multi-plant management
SSO / SAML
Dedicated GPU pool
Named CSM + quarterly review
Annual invoice available
Premium AI
+$1,500 / mo · Deep RCA chains, dedicated inference
📦
Edge Device Bundle
$1,500 one-time + $200 / mo · Pre-configured, shipped ready

14-day full Pro trial · Data export guaranteed post-cancellation

Ready to start?

Your plant is generating data.
Put it to work.

Connect sensors in hours. Real-time dashboards on Day 1. AI on Day 30.